China best Classical V Belt, Rubber Banded V-Belts, Wrapped V-Belt axle car repair

Product Description

Product Description:

The top and the bottom are encased by the weapper, Both sides are rubber . V belt of tooth shape groove is designed for the bottom to improve the tlexral property.

  • Large intensity,high flexibility,good durability
  • Special Bottom rubber used,small elongation and long service life
  • Excellent heat-resistance,oil-proof,and wearing resistance
  • High transmission efficiency
  • Suitable for band pulley with minor diameter
  • Safe performance can be guaranteed even during high-speed operation
Structure

No. Name Function Material
1 Top Fabric Protect the CZPT tensile member Polyester Cotton Canvas
2 Core Cord Nuclear material to pass the dynamic force Polyester
3 Bottom Rubber Side compression resistant and section CR,EPDM
4 Bottom Fabric Absorb the impact and prevent crack of the core rubber Elastic Fabric

Section Size of lndustrial Raw Edge V Belts

Type Top width (mm) Belt Thickness (mm) Angle(°)
HM 10.5 8.0 38
AX 13 8.0 38
BX 17 11 38
CX 22 14 38
DX 32 19 38
EX 38 23 38

 

Section Size of Raw Edge Narrow Belts

Type Top width Belt Thickness Angle
XPZ 9.7 8.0 40
XPA 12.7 10 40
XPB 16.3 13 40
XPC 22 18 40
9NX 9.5 8 40
15NX 16 13.5 40
25NX 25.4 23 40

 

Section Size of Raw Edge V Belts for Automobile

Type Top width Wrapped V belt Raw edge V belt REF REC Angle
AV-10/9.5 10.0 8.0 7.5 7.5 8.0 40
AV-13/12.5 13.0 10.0 8.5 8.5 9.0 40
AV-15 15.0 9.0 40
AV-17 16.5 10.5 9.5 9.5 11.0 40
AV-22 22.0 14.0 13.0 40

 

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Standard or Nonstandard: Standard
Application: Textile Machinery, Conveyer Equipment, Food Machinery, Agricultural Machinery
Feature: Anti-Static, Oil-Resistant, Cold-Resistant, Heat-Resistant, Wear-Resistant, High Temperature-Resistance
Samples:
US$ 4/Piece
1 Piece(Min.Order)

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Customization:
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Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

v belt

How do you calculate the power rating and speed capacity of a V-belt system?

Calculating the power rating and speed capacity of a V-belt system involves considering various factors such as belt type, pulley dimensions, belt tension, and speed. Here’s a general overview of the calculations involved:

  1. Power Rating Calculation:
  2. To calculate the power rating of a V-belt system, you need to determine the maximum power that the belt can transmit without slipping or experiencing excessive wear. The power rating is typically expressed in horsepower (HP) or kilowatts (kW).

    The formula for calculating the power rating is:

     Power (HP or kW) = (Tension in belt (lb or N) * Belt speed (ft/min or m/s)) / 33,000 (for HP) or 1,000 (for kW) 

    The tension in the belt can be determined based on the design requirements of the system and is influenced by factors such as the type of application and the desired safety factor.

  3. Speed Capacity Calculation:
  4. The speed capacity of a V-belt system is the maximum rotational speed at which the belt can operate without experiencing excessive vibration or failure. It is typically expressed in revolutions per minute (RPM).

    The formula for calculating the speed capacity is:

     Speed (RPM) = (Belt pitch diameter (in or mm) * π * Belt speed (ft/min or m/s)) / 12 (for in) or 1000 (for mm) 

    The belt pitch diameter is determined based on the pulley dimensions and is the effective diameter at which the belt engages with the pulley.

It’s important to note that these calculations provide general guidelines, and actual power rating and speed capacity may vary depending on the specific belt and pulley design, as well as other factors such as belt tensioning, environmental conditions, and system efficiency. It is recommended to consult the belt manufacturer’s guidelines or seek assistance from an engineer experienced in power transmission systems to ensure accurate calculations and appropriate belt selection for a given application.

v belt

What maintenance practices are recommended for prolonging the lifespan of V-belts?

Implementing regular maintenance practices is crucial for extending the lifespan of V-belts and ensuring their optimal performance. Here are some recommended maintenance practices:

  1. Visual inspections: Conduct regular visual inspections of the V-belts to identify any signs of wear, damage, or misalignment. Look for cracks, fraying, glazing, or any visible abnormalities. Inspect the pulleys for wear or damage as well.
  2. Tension checks: Check the tension of the V-belts on a periodic basis using a tension gauge. Ensure that the belts are within the recommended tension range specified by the manufacturer. Incorrect tension can lead to belt slippage, accelerated wear, and decreased power transmission efficiency.
  3. Pulley alignment: Verify that the pulleys are correctly aligned to prevent unnecessary stress and wear on the V-belts. Misaligned pulleys can cause belt slippage, uneven load distribution, and premature failure. Adjust the pulleys as necessary to maintain proper alignment.
  4. Cleanliness: Keep the V-belts and pulleys clean and free from dirt, debris, oil, or other contaminants. Regularly clean the belt drive system to prevent the accumulation of particles that can affect belt grip and performance.
  5. Environmental considerations: Evaluate the operating environment for factors that can impact the V-belts, such as temperature extremes, humidity, or exposure to chemicals. Take appropriate measures, such as implementing ventilation or using heat-resistant belts, to mitigate adverse environmental effects.
  6. Load monitoring: Ensure that the V-belts are not subjected to excessive loads beyond their capacity. Monitor the load requirements of the application and consider factors such as torque, horsepower, and operating conditions. Overloading can lead to accelerated wear and premature belt failure.
  7. Timely replacements: Establish a preventive maintenance schedule for V-belt replacements based on the manufacturer’s recommendations and the observed wear patterns. Replace worn or damaged V-belts promptly to prevent unexpected failures and minimize downtime.
  8. Proper storage: If spare V-belts are kept in stock, store them in a clean, dry, and temperature-controlled environment to avoid deterioration. Follow the manufacturer’s instructions for proper storage conditions.
  9. Training and documentation: Ensure that maintenance personnel receive proper training on V-belt maintenance procedures and safety precautions. Keep detailed records of maintenance activities, including inspections, tension measurements, and replacements, for future reference and tracking.

By implementing these maintenance practices, you can significantly prolong the lifespan of V-belts, reduce the risk of unexpected failures, and optimize the performance of the belt drive system. Regular maintenance not only extends the life of the V-belts but also allows for early detection of potential issues, enabling timely corrective actions to be taken.

v belt

What are the signs of a worn or damaged V-belt that needs replacement?

A worn or damaged V-belt can lead to decreased performance, increased energy consumption, and potential equipment failure. Recognizing the signs of a worn or damaged V-belt is important for timely replacement and preventing further damage. Here are some common signs to look out for:

  1. Visible wear: Inspect the V-belt for visible signs of wear, such as fraying, cracking, or glazing. Excessive wear indicates that the belt has reached the end of its service life and should be replaced.
  2. Chunking or missing pieces: If the V-belt shows signs of chunking or has missing pieces, it is a clear indication of severe damage. This can occur due to excessive tension, overloading, or prolonged use beyond the belt’s capacity.
  3. Excessive noise: A worn or damaged V-belt may produce noticeable noise during operation. This can be in the form of squealing, screeching, or rumbling sounds. The noise is often caused by slipping, misalignment, or belt degradation.
  4. Slippage: If the V-belt slips on the pulleys, resulting in reduced power transmission or inconsistent operation, it indicates a problem. Slippage can occur due to incorrect tension, pulley misalignment, or insufficient grip caused by belt wear.
  5. High heat or burning smell: Excessive heat generated by a V-belt can indicate friction caused by belt slippage or misalignment. If you notice a burning smell or feel excessive heat near the belt drive system, it is a sign of potential belt damage.
  6. Loss of tension: If the V-belt consistently loses tension and requires frequent readjustment, it indicates wear or elongation. Over time, the belt may stretch and lose its original tension, resulting in reduced power transmission efficiency.
  7. Reduced power transmission: A worn or damaged V-belt may struggle to transmit the required power, leading to decreased equipment performance. This can result in slower operation, reduced torque, or inability to handle the load.
  8. Visible cracks or separation: Cracks or separation in the V-belt’s rubber material are clear signs of damage. These can occur due to age, exposure to harsh environments, or chemical degradation. Cracked or separated belts should be replaced immediately.
  9. Shortened belt life: If a V-belt consistently fails or requires replacement sooner than its expected service life, it indicates a problem. Factors such as incorrect tensioning, misalignment, or excessive load can contribute to premature belt failure.

If you observe any of these signs in a V-belt, it is recommended to replace the belt promptly. Continuing to use a worn or damaged V-belt can lead to further damage, increased downtime, and potential equipment failure. Regular maintenance and inspections are essential for identifying and addressing these signs early, ensuring the reliability and longevity of the V-belt system.

China best Classical V Belt, Rubber Banded V-Belts, Wrapped V-Belt   axle car repairChina best Classical V Belt, Rubber Banded V-Belts, Wrapped V-Belt   axle car repair
editor by CX 2024-04-26