China best Ep/Nn/Cc/Fire Resistant/Oil Resistant/Wear Resistant Open Closed V Type Chevron Fabric Pattern Rubber Conveyor Belt axle bar

Product Description

COMPANY INTRODUCTION

10 years
HangZhou CZPT Fabric CO.,LTD is the professional conveyor belt producer and supplier in China. We have worked in conveyor belt business over 20 years. During the past 10 years, CZPT put the QUALITY on the first place all the time. That’s why all our customers keep working with us for long term and most of the customers have 10%-20% increase of business every year.

24 hours
Please contact us if you are looking for a reliable conveyor belt supplier. Each of your inquiries will be taken into account and get our response within 24 hours.

Ep/Nn/Cc/High Temperature/Fire Resistant/Oil Resistant/Tear Resistant/Wear Resistant Open Closed V Type Chevron Fabric Pattern Rubber Conveyor Belt
Product property

Chevron (patterned) conveyor belt is composed of belt carcass and pattern. The shape and height (dept) of patterns is subject to the material it conveys and the angle of the machine. On the surface of the belt there is a part higher than the belt body. We call it chevron or pattern.

Belt types

♦ Types: Open V, Closed-V, L type, H type, Y type, A type and F type, etc.

♦ Width: 400MM-1200MM 

♦ Thickness: 4-50mm 

♦ Types: EP80-EP630

♦ Feature: Good adhesion and long working life

Application:

Chevron (patterned) conveyor belt mainly conveys powder, granulated, and small lump materials at the inclination of no more than 45º. It can also convey packaged material. 
Some of the areas of application include for meeting the transportation demands of:

Wood Chips Sand & Gravel
Heavy Duty Scrap metal Minerals – Coal & Ore
Materials – Fine Coal & Grains Waste & Recycling Plants
Road Construction Crushing Industries
Bagged Materials Steel Pellets

Selections:

Selection the type and height of cleats depends on the material to be conveyed and the angle of inclination:

Type of material Material example Max. angle of inclination
Height of cleats
H(mm):
14
H(mm):
16
H(mm):
25
H(mm):
32
Powdery Flour, etc. 25° 25° 28° 30°
Loose flowing Corn, barley, wheat, rye, etc. 20/25° 20/25° 25/30° 25/30°
Loose rolling Gravel, ground stone, etc. 25° 25° 28° 30°
Sticky Wet sand, ash, wet loam, etc. 30° 30/35° 35/40° 40/45°
Packed Sacks, paper sacks, etc. 30/35° 30/35° 35/40° 35/40°

 Cleat pattern ranges

1. Conveyor belts with Close V type profiles

2.Conveyor belts with U type profiles

3.Conveyor belts with Y type profiles

4.Conveyor belts with G type profiles

Production Procedure

1. Raw Material
2. Rubber Smelting
3. Shaping
4. Vulcanization

Packaging & Loading:
CZPT makes different packaging according to different market’s demand. Such as different color wrapping and different labels.

Market Feedback:
CZPT high performance belts attracts more and more customers. Our customers choose CZPT for high quality, fast delivery, abundant size and pattern range.

Market Visiting:
We CZPT will arrange market visiting every year to different markets to help our customers get orders from their end users, also our professional engineer and technology team will also deliver some expertise about belt to our customers.

Why choose us : 
1.we are manufacturer,so the quality and price are directly controlled by ourself.
2.we owned the latest equipments and our engineers and production managers have more than 10years’ experience.OBM ,ODM and OEM are all available! 
3.our products have obtained 5 patents,and there’re more in applying.                                                      
 4.our company has built cooperation relationship with many mine and metallury plants,and their praise proves our quality.

RONGHUA Belting Business FAQ

Q:What is your production capacity?

A:RONGHUA Belting has 6 production lines and its capacity is 3000meters per day.

Q:How about your lead time?

A: It is 10 ~ 25days for regular belts.

Q: What is your M.O.Q ?

A: M.O.Q is 1*20GP.  The less quantity is ok but its cost will be higher.

Q: Do you have belt warranty?

A: At least 12months service life for regular belt. HR T4+ belt 3~6month.

Q: What certificates do you have ?

A: RONGHUA Belting has obtained ISO9001,ISO24001 and ISO28001 certifications.

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Type: EP100
Material: Rubber
Inside Material: Polyester
Feature: Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant
Tensile Strength: Strong
Standard: DIN, Rma, Jisk, SABS, as
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

v belt

What are the cost considerations associated with using V-belts in power transmission?

When considering the use of V-belts in power transmission applications, several cost factors should be taken into account. Here are the key cost considerations associated with using V-belts:

  1. Initial Cost:
  2. The initial cost of V-belts includes the purchase price of the belts themselves. V-belts are generally cost-effective compared to other power transmission options such as gears or chains. However, the specific cost can vary depending on factors such as belt type, size, and brand.

  3. Installation Cost:
  4. The installation cost involves the labor and time required to install the V-belts in the power transmission system. Compared to more complex power transmission systems, V-belts are relatively easy to install, requiring minimal specialized tools or expertise. This can result in lower installation costs.

  5. Maintenance Cost:
  6. V-belts generally require regular maintenance to ensure optimal performance and longevity. Maintenance activities such as belt tensioning, alignment checks, and periodic replacements contribute to the overall maintenance cost. However, compared to other power transmission systems, V-belts often have lower maintenance costs due to their simplicity.

  7. Energy Efficiency:
  8. V-belts offer good energy efficiency, as they typically have low friction losses during power transmission. This can result in lower energy consumption and reduced operating costs over time. Choosing high-quality V-belts with low slip and efficient power transfer characteristics can further enhance energy efficiency.

  9. Replacement and Downtime Costs:
  10. Over time, V-belts will wear out and require replacement. The frequency of belt replacements will depend on factors such as operating conditions, maintenance practices, and belt quality. Planned belt replacements can help minimize unexpected downtime and associated costs. However, unplanned belt failures can lead to costly downtime, lost production, and potential damage to other system components.

  11. Overall System Efficiency:
  12. The efficiency of the entire power transmission system should be considered when evaluating costs. While V-belts themselves are relatively efficient, the overall system efficiency can be influenced by factors such as pulley design, alignment, and load conditions. A well-designed and properly maintained V-belt drive system can optimize efficiency and reduce long-term operating costs.

By considering these cost considerations associated with using V-belts in power transmission, you can make informed decisions about the selection, installation, and maintenance of V-belt drive systems to achieve a balance between upfront costs and long-term operational efficiency.

v belt

Can V-belts be used in high-speed or heavy-duty applications?

V-belts are versatile power transmission belts that can be used in a wide range of applications, including high-speed and heavy-duty applications, depending on the specific design, construction, and material of the V-belt. Here’s a detailed explanation:

High-speed applications:

V-belts are capable of transmitting power efficiently at various speeds. However, the speed limitations of V-belts depend on factors such as the belt’s design, material, and construction. Traditional V-belts, also known as classical V-belts, are generally suitable for moderate to high-speed applications but may have limitations at extremely high speeds due to centrifugal forces and heat generation.

For high-speed applications, specialized V-belt designs, such as high-speed V-belts or narrow V-belts, are available. These belts are designed to reduce heat buildup and minimize the effects of centrifugal forces, allowing them to operate effectively at higher speeds. It is important to consult the manufacturer’s specifications and recommendations to select the appropriate V-belt for high-speed applications.

Heavy-duty applications:

V-belts can also be used in heavy-duty applications that require the transmission of high torque or power. Heavy-duty V-belts, also known as industrial or agricultural V-belts, are specifically designed to handle heavy loads and provide reliable power transmission in demanding conditions.

Heavy-duty V-belts are constructed using reinforced materials, such as strong fabric layers or aramid cords, to enhance strength and durability. These belts are designed to resist stretching, withstand high loads, and operate in environments with high temperatures, humidity, or exposure to chemicals.

In addition to heavy-duty V-belts, there are other belt options available for heavy-duty applications, such as cogged V-belts and synchronous belts. These belts feature specialized designs and toothed profiles that offer increased power transmission capabilities, improved grip, and enhanced resistance to slip.

When considering the use of V-belts in high-speed or heavy-duty applications, it is crucial to consult the manufacturer’s specifications, guidelines, and application recommendations. The manufacturer can provide information on the suitable V-belt types, sizes, and materials that can withstand the specific demands of the application.

Overall, V-belts can be used effectively in high-speed and heavy-duty applications, provided the appropriate type, design, and construction are selected based on the application requirements and manufacturer’s recommendations.

v belt

What are the common causes of V-belt failure and how can they be prevented?

V-belt failure can occur due to various factors, and understanding the common causes is essential for preventing premature belt failure and ensuring reliable operation. Here are some common causes of V-belt failure and preventive measures:

  1. Misalignment: Misalignment between the pulleys can cause excessive wear, uneven load distribution, and belt slippage. To prevent misalignment, ensure proper pulley alignment during installation and regularly inspect and adjust the pulleys as needed.
  2. Over-tensioning or under-tensioning: Incorrect belt tension can lead to excessive stress or slippage. Over-tensioning can cause accelerated wear, while under-tensioning can result in belt slipping and reduced power transmission. Follow the manufacturer’s recommended tension guidelines and use a tension gauge to achieve the proper tension for the specific V-belt.
  3. Pulley damage: Damaged or worn-out pulleys can cause belt damage and premature failure. Inspect the pulleys regularly for signs of wear, such as grooves, cracks, or deformation. Replace any damaged pulleys promptly to prevent belt damage.
  4. Contamination: Contaminants such as dirt, debris, oil, or chemicals can affect the belt’s grip and cause accelerated wear. Keep the belt and pulleys clean and free from contaminants. Regularly inspect the environment and implement appropriate measures to prevent contamination.
  5. Excessive heat: High temperatures can cause belt degradation, leading to reduced strength and increased wear. Ensure proper ventilation and cooling in the belt drive system. If the application generates excessive heat, consider using heat-resistant belts or implementing cooling measures.
  6. Excessive load: Overloading the V-belt beyond its capacity can cause excessive stress and lead to premature failure. Ensure the V-belt is appropriately sized for the application and consider factors such as torque, horsepower, and load requirements. If the load exceeds the belt’s capacity, consider using a higher-rated belt or alternative power transmission methods.
  7. Age and wear: Over time, V-belts naturally wear out and lose their effectiveness. Regularly inspect the belts for signs of wear, such as fraying, cracking, or glazing. Replace worn-out belts as part of a preventive maintenance schedule to avoid unexpected failures.

Preventive measures to reduce V-belt failure include regular inspections, proper installation, correct tensioning, pulley maintenance, cleanliness, temperature management, load monitoring, and timely replacement. Following manufacturer’s guidelines, conducting routine maintenance, and addressing any issues promptly will help extend the lifespan and reliability of V-belts in power transmission systems.

In summary, common causes of V-belt failure include misalignment, incorrect tensioning, pulley damage, contamination, excessive heat, excessive load, and age/wear. By implementing preventive measures and conducting regular maintenance, these causes can be minimized, ensuring optimal V-belt performance and longevity.

China best Ep/Nn/Cc/Fire Resistant/Oil Resistant/Wear Resistant Open Closed V Type Chevron Fabric Pattern Rubber Conveyor Belt   axle barChina best Ep/Nn/Cc/Fire Resistant/Oil Resistant/Wear Resistant Open Closed V Type Chevron Fabric Pattern Rubber Conveyor Belt   axle bar
editor by CX 2024-04-24