China high quality Hot Sale Ep Tear Resistant/Wear Resistant Open Closed V Type Chevron Fabric Pattern Rubber Conveyor Belt 7 axle clamp tool

Product Description

COMPANY INTRODUCTION

10 years
HangZhou CZPT Fabric CO.,LTD is the professional conveyor belt producer and supplier in China. We have worked in conveyor belt business over 20 years. During the past 10 years, CZPT put the QUALITY on the first place all the time. That’s why all our customers keep working with us for long term and most of the customers have 10%-20% increase of business every year.

24 hours
Please contact us if you are looking for a reliable conveyor belt supplier. Each of your inquiries will be taken into account and get our response within 24 hours.

Ep/Nn/Cc/High Temperature/Fire Resistant/Oil Resistant/Tear Resistant/Wear Resistant Open Closed V Type Chevron Fabric Pattern Rubber Conveyor Belt
Product property

Chevron (patterned) conveyor belt is composed of belt carcass and pattern. The shape and height (dept) of patterns is subject to the material it conveys and the angle of the machine. On the surface of the belt there is a part higher than the belt body. We call it chevron or pattern.

Belt types

♦ Types: Open V, Closed-V, L type, H type, Y type, A type and F type, etc.

♦ Width: 400MM-1200MM 

♦ Thickness: 4-50mm 

♦ Types: EP80-EP630

♦ Feature: Good adhesion and long working life

Application:

Chevron (patterned) conveyor belt mainly conveys powder, granulated, and small lump materials at the inclination of no more than 45º. It can also convey packaged material. 
Some of the areas of application include for meeting the transportation demands of:

Wood Chips Sand & Gravel
Heavy Duty Scrap metal Minerals – Coal & Ore
Materials – Fine Coal & Grains Waste & Recycling Plants
Road Construction Crushing Industries
Bagged Materials Steel Pellets

Selections:

Selection the type and height of cleats depends on the material to be conveyed and the angle of inclination:

Type of material Material example Max. angle of inclination
Height of cleats
H(mm):
14
H(mm):
16
H(mm):
25
H(mm):
32
Powdery Flour, etc. 25° 25° 28° 30°
Loose flowing Corn, barley, wheat, rye, etc. 20/25° 20/25° 25/30° 25/30°
Loose rolling Gravel, ground stone, etc. 25° 25° 28° 30°
Sticky Wet sand, ash, wet loam, etc. 30° 30/35° 35/40° 40/45°
Packed Sacks, paper sacks, etc. 30/35° 30/35° 35/40° 35/40°

 Cleat pattern ranges

1. Conveyor belts with Close V type profiles

2.Conveyor belts with U type profiles

3.Conveyor belts with Y type profiles

4.Conveyor belts with G type profiles

Production Procedure

1. Raw Material
2. Rubber Smelting
3. Shaping
4. Vulcanization

Packaging & Loading:
CZPT makes different packaging according to different market’s demand. Such as different color wrapping and different labels.

Market Feedback:
CZPT high performance belts attracts more and more customers. Our customers choose CZPT for high quality, fast delivery, abundant size and pattern range.

Market Visiting:
We CZPT will arrange market visiting every year to different markets to help our customers get orders from their end users, also our professional engineer and technology team will also deliver some expertise about belt to our customers.

Why choose us : 
1.we are manufacturer,so the quality and price are directly controlled by ourself.
2.we owned the latest equipments and our engineers and production managers have more than 10years’ experience.OBM ,ODM and OEM are all available! 
3.our products have obtained 5 patents,and there’re more in applying.                                                      
 4.our company has built cooperation relationship with many mine and metallury plants,and their praise proves our quality.

RONGHUA Belting Business FAQ

Q:What is your production capacity?

A:RONGHUA Belting has 6 production lines and its capacity is 3000meters per day.

Q:How about your lead time?

A: It is 10 ~ 25days for regular belts.

Q: What is your M.O.Q ?

A: M.O.Q is 1*20GP.  The less quantity is ok but its cost will be higher.

Q: Do you have belt warranty?

A: At least 12months service life for regular belt. HR T4+ belt 3~6month.

Q: What certificates do you have ?

A: RONGHUA Belting has obtained ISO9001,ISO24001 and ISO28001 certifications.

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Type: EP150
Material: Rubber
Inside Material: Polyester
Feature: Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant
Tensile Strength: Strong
Standard: DIN, Rma, Jisk, SABS, as
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

v belt

What are the cost considerations associated with using V-belts in power transmission?

When considering the use of V-belts in power transmission applications, several cost factors should be taken into account. Here are the key cost considerations associated with using V-belts:

  1. Initial Cost:
  2. The initial cost of V-belts includes the purchase price of the belts themselves. V-belts are generally cost-effective compared to other power transmission options such as gears or chains. However, the specific cost can vary depending on factors such as belt type, size, and brand.

  3. Installation Cost:
  4. The installation cost involves the labor and time required to install the V-belts in the power transmission system. Compared to more complex power transmission systems, V-belts are relatively easy to install, requiring minimal specialized tools or expertise. This can result in lower installation costs.

  5. Maintenance Cost:
  6. V-belts generally require regular maintenance to ensure optimal performance and longevity. Maintenance activities such as belt tensioning, alignment checks, and periodic replacements contribute to the overall maintenance cost. However, compared to other power transmission systems, V-belts often have lower maintenance costs due to their simplicity.

  7. Energy Efficiency:
  8. V-belts offer good energy efficiency, as they typically have low friction losses during power transmission. This can result in lower energy consumption and reduced operating costs over time. Choosing high-quality V-belts with low slip and efficient power transfer characteristics can further enhance energy efficiency.

  9. Replacement and Downtime Costs:
  10. Over time, V-belts will wear out and require replacement. The frequency of belt replacements will depend on factors such as operating conditions, maintenance practices, and belt quality. Planned belt replacements can help minimize unexpected downtime and associated costs. However, unplanned belt failures can lead to costly downtime, lost production, and potential damage to other system components.

  11. Overall System Efficiency:
  12. The efficiency of the entire power transmission system should be considered when evaluating costs. While V-belts themselves are relatively efficient, the overall system efficiency can be influenced by factors such as pulley design, alignment, and load conditions. A well-designed and properly maintained V-belt drive system can optimize efficiency and reduce long-term operating costs.

By considering these cost considerations associated with using V-belts in power transmission, you can make informed decisions about the selection, installation, and maintenance of V-belt drive systems to achieve a balance between upfront costs and long-term operational efficiency.

v belt

How do you troubleshoot common issues with V-belts, such as slipping or squealing?

Troubleshooting common issues with V-belts, such as slipping or squealing, is essential to maintain the proper operation and efficiency of the belt drive system. Here are some troubleshooting steps to address these issues:

  1. Slipping:
  2. Slipping occurs when the V-belt fails to maintain proper traction with the pulleys, resulting in reduced power transmission and potential belt wear. To troubleshoot slipping issues:

    • Check the belt tension: Insufficient tension is a common cause of slipping. Ensure that the V-belt is properly tensioned according to the manufacturer’s recommendations. Adjust the tension by using the appropriate tensioning method or tools.
    • Inspect for wear or damage: Examine the V-belt for signs of wear, cracks, fraying, or other damage. A worn-out belt may not provide adequate grip and can lead to slipping. Replace the belt if necessary.
    • Check pulley alignment: Misaligned pulleys can cause the belt to slip. Verify that the pulleys are properly aligned both parallel and angularly. Adjust the pulley positions if misalignment is detected.
    • Assess pulley condition: Worn or damaged pulleys can contribute to belt slipping. Inspect the pulleys for wear, rough surfaces, or damage. If needed, replace the pulleys to ensure proper belt engagement.
    • Verify the load and application: Excessive loads or improper application can cause the belt to slip. Ensure that the belt drive system is designed and rated for the specific load requirements.
  3. Squealing:
  4. Squealing noises from V-belts are often caused by vibrations, misalignment, or improper tension. To troubleshoot squealing issues:

    • Check belt tension: Insufficient or excessive belt tension can lead to squealing. Adjust the tension to the recommended range specified by the manufacturer.
    • Inspect for wear or contamination: Check the V-belt for signs of wear, glazing, or contamination. Worn or contaminated belts may produce squealing noises. Replace the belt if necessary and eliminate any contamination from the belt or pulleys.
    • Examine pulley condition: Damaged or worn pulleys can create noise. Inspect the pulleys for wear, damage, or rough surfaces. Replace any worn or damaged pulleys.
    • Verify pulley alignment: Misaligned pulleys can cause the belt to run at an angle, resulting in noise. Ensure that the pulleys are correctly aligned both parallel and angularly. Adjust the pulley positions if misalignment is detected.
    • Check for belt glazing: Belt glazing occurs when the belt’s contact surface becomes smooth and glossy, reducing traction. If glazing is present, roughen the belt’s surface with fine sandpaper or replace the belt if necessary.
    • Assess environmental factors: Environmental conditions, such as excessive heat or humidity, can affect belt performance. Ensure that the belt drive system operates within the recommended temperature and humidity ranges.

By following these troubleshooting steps, you can identify and address common issues with V-belts, such as slipping or squealing. Regular maintenance, proper tensioning, and alignment are crucial for ensuring the smooth and efficient operation of the belt drive system.

v belt

What is a V-belt and how does it work?

A V-belt, also known as a Vee belt or a wedge belt, is a type of power transmission belt that is commonly used in various industrial applications. It is called a V-belt because of its trapezoidal cross-sectional shape, resembling the letter “V.”

The primary purpose of a V-belt is to transmit power between two rotating shafts. It does this by wrapping around the pulleys or sheaves on the shafts and creating frictional forces between the belt and the pulleys. The friction generated between the belt and the pulleys allows the belt to transfer torque from the driving pulley to the driven pulley.

The V-belt’s design provides several advantages for power transmission:

  1. High friction: The V-shaped cross-section of the belt increases the contact area with the pulleys, resulting in high frictional forces. This allows for effective power transmission even in applications with high torque or heavy loads.
  2. Belt wedging: When the V-belt is tensioned, it wedges itself deeper into the pulley grooves, enhancing the friction and preventing slippage between the belt and the pulleys. This feature is especially useful in applications where the driven pulley needs to rotate at a different speed than the driving pulley.
  3. Quiet operation: V-belts generally operate with less noise compared to other types of belts, such as flat belts. The V-shaped design helps to reduce vibrations and noise levels during power transmission.
  4. Simple installation: V-belts are relatively easy to install and replace. They can be quickly mounted on the pulleys without requiring extensive alignment procedures.

However, it’s important to note that V-belts have limitations as well. They are not suitable for applications that require precise speed control or when high-speed ratios are needed. In such cases, other power transmission methods like gear systems or synchronous belts may be more appropriate.

In summary, V-belts are commonly used power transmission belts that utilize frictional forces to transfer torque between rotating shafts. Their V-shaped design and high friction characteristics make them effective for various industrial applications.

China high quality Hot Sale Ep Tear Resistant/Wear Resistant Open Closed V Type Chevron Fabric Pattern Rubber Conveyor Belt 7   axle clamp toolChina high quality Hot Sale Ep Tear Resistant/Wear Resistant Open Closed V Type Chevron Fabric Pattern Rubber Conveyor Belt 7   axle clamp tool
editor by CX 2024-04-10